Sr. Engineer - Prototyping

Responsibilities:

  • Building prototype samples for the required parts/assemblies

  • Ensuring good quality for the prototyping parts as per drawings

  • Dimensional and visual quality checks on prototypes

  • DFM feedback from suppliers and information relying to part design team

  • Comparison of multiple part suppliers based on quality, costing, timeline etc.

  • In-house lab for prototype building

  • In-house assembly of motors, gearboxes etc.

  • Root cause analysis for various protos in case of field failures.

  • Conceptualization and design of various prototyping and assembly jigs

  • 3D design and GD&T drawings of various parts and assemblies

  • Active communication with suppliers for DFM and parts manufacturing.

  • Setting up various quality control protocols and methods for the prototype quality

  • Comparison and selection between various manufacturing processes for prototype manufacturing.

  • Creation of supplier database and supplier capability chart based on field data

  • Manage prototype timelines and sequences based on priority order defined by Product team.

  • Support ongoing/continuous product and process improvement

  • Root cause analysis for various field problems

  • Drive failure analysis, root cause efforts, and design of experiments to resolve problems

  • Provide data and technical guidance for product architecture development efforts

Skillset Required

  • Strong engineering fundamentals in materials and mechanics

  • Experience and know-how of various manufacturing processes such as turning, machining, CNC Lathe, Cylindrical grinding, heat treatment etc.

  • Experience With Motor, Gearbox & drivetrain components design

  • Desire to own a lot and work hard - we have small teams and fast timelines

  • Demonstrated ability to create products: CAD design to hands-on prototyping

  • Proficiency in CAD modelling; Autodesk Inventor experience a plus

  • Proficiency in 2D drawings and GD&T.

  • Knowledge of appropriate software including Microsoft Word, Excel, and Outlook, Microsoft PowerPoint.

Experience Required

  • Strong engineering foundation at least equivalent to Bachelors/Masters in related fields of Engineering.

  • 4-7 years of prior industry experience

  • Experience with FSAE, SAE Baja, Solar Car, etc. is a plus.